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Review Article | OPEN ACCESS

A review of the industrial applications and scale-up of the supercritical CO2 extraction process

Chekwube A Ezegbe1,2 , John I Osaro3, Amarachi G Ezegbe4, Emeka E Ogbonna5, Ezinne C Okorafor6, Aliu A Ganiu2, Samuel W Uzondu2, Chisom G Ezegbe7

1Department of Pharmaceutical Technology and Industrial Pharmacy, University of Nigeria, Nsukka, Enugu State, Nigeria; 2Nanoscience and Advanced Materials, Graduate Program (PPG-Nano), Federal University of ABC, Avenida dos Estados, 5001, 09210-580, Santo Andre, Sao Paulo, Brazil; 3Department of Chemistry, Science and Technology, Federal University of ABC, Avenida dos Estados, 5001, 09210-580, Santo Andre, Sao Paulo, Brazil; 4Department of Home Science and Management, Faculty of Agriculture, University of Nigeria, Nsukka, Enugu State, Nigeria; 5Department of Pharmaceutical Microbiology, University of Port-Harcourt, Rivers State; 6Department of Pharmacology, School of Basic Clinical Sciences, College of Medicine, Federal University of Technology, Owerri, Imo State, Nigeria; 7Department of Information Engineering, Federal University of ABC, Avenida dos Estados, 5001, 09210-580, Santo Andre, Sao Paulo, Brazil.

For correspondence:-  Chekwube Ezegbe   Email: Ezegbe.chekwube@unn.edu.ng   Tel:+2348038042802

Received: 2 February 2026        Accepted: 19 March 2026        Published: 30 March 2026

Citation: Ezegbe CA, Osaro JI, Ezegbe AG, Ogbonna EE, Okorafor EC, Ganiu AA, et al. A review of the industrial applications and scale-up of the supercritical CO2 extraction process. Trop J Pharm Res 2026; 25(3):417-426 doi: https://dx.doi.org/10.4314/tjpr.v25i3.15

© 2026 The authors.
This is an Open Access article that uses a funding model which does not charge readers or their institutions for access and distributed under the terms of the Creative Commons Attribution License (http://creativecommons.org/licenses/by/4.0) and the Budapest Open Access Initiative (http://www.budapestopenaccessinitiative.org/read), which permit unrestricted use, distribution, and reproduction in any medium, provided the original work is properly credited..

Abstract

This review examined the importance of supercritical CO2 extraction and its industrial applications and scale-up. The need to have a sustainable development in order to tackle environmental concerns has led to the discovery of more efficient and safer alternatives to organic solvents. When a substance is pushed beyond its critical temperature and pressure, the distinction between the liquid and vapor phases vanishes, resulting in a homogenous fluid that possesses tunable physicochemical properties. Among the various candidates for supercritical applications, carbon dioxide (CO2) stands out as the premier choice. Supercritical carbon dioxide (scCO2) signifies the future fluid for next-generation power supply systems, operating above its critical point (31.1 °C, 73.0 bar) with its gas-like mass transfer and liquid-like density. The green-solvent properties of supercritical (scCO2) are highly dependent on its density, pressure and temperature. Its relatively mild critical parameters (31.1 °C and 73.0 bar), combined with its non-toxicity, non-flammability, and low cost, have made the application of supercritical carbon dioxide (scCO2) relevant in free radical polymerization. This unique behavior has revolutionized industries that previously relied on toxic organic solvents and energy-intensive thermal processes.

Keywords: Supercritical CO2 (scCO2), Mass transfer, Critical point temperature, Organic solvents

Impact Factor
Thompson Reuters (ISI): 0.6 (2023)
H-5 index (Google Scholar): 49 (2023)

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